Ceramic durability
By implementing oxide ceramics , KROHNE is using a technically superior material for electromagnetic flowmeters (EMF) and pressure measuring devices that is permanently resistant to corrosive and abrasive media. Additionally, ceramic is immune to temperature shocks and absolutely safe against gas discharge and leaks – all in all a unique combination for high-performance applications in all industrial sectors.
Ceramic durability
By implementing oxide ceramics , KROHNE is using a technically superior material for electromagnetic flowmeters (EMF) and pressure measuring devices that is permanently resistant to corrosive and abrasive media. Additionally, ceramic is immune to temperature shocks and absolutely safe against gas discharge and leaks – all in all a unique combination for high-performance applications in all industrial sectors.
Highlights
High-resistance to abrasion
Suited for pastes and sludges with very high solid content
The helium leakage rate of ceramic including electrodes is less than 10-7 (hPa * l)/s, this means „gas-tight“
Vacuum-resistant up to 0 hPa
High mechanical strength and form stability
0 % porosity (important for aggressive outgassing or toxic media)
Excellent surface quality and very low roughness (Ra < 0.8 µm)
Over 30 years of experience with industrial ceramic
Successful adaptions for various applications
Overview of KROHNE devices with oxide ceramics:
Flowmeters
Installation | Size/DN | Ceramic | Electrode | |
OPTIFLUX 5000 | Flange | 15 ... 300 | FZM | CERMET, sintered-in |
Sandwich | 2.5 ... 15 | FZM | CERMET, sintered-in | |
Sandwich | 25 ... 100 | FZT | Platinum pin electrode with plated head, pin sintered-in | |
BATCHFLUX 3100 | Sandwich | 2.5 ... 40 | FZM | Platinum pin electrode with plated head, pin sintered-in |
BATCHFLUX 5500 | Sandwich | 15 | FZM | CERMET, sintered-in |
OPTIFLUX 7000 | Flange | 2.5 ... 40 | FTM | Capacitive, on ceramic tube |
Sandwich | 25 | FZM | Capacitive, on ceramic tube | |
40 ... 100 | FZT | Capacitive, on ceramic tube |
Ceramics used:
FZT: FRIALIT® FZT: ZrO2-stabilised Al2O3, Bending strength = 460 MPa*, E-module = 360 GPa
FZM: FRIALIT® FZM: MgO partially stabilised ZrO2, Bending strength = 500 MPa*, E-module = 200 GPa
*1 MPa = 1 N/mm2
Pressure instruments
OPTIBAR PC 5060 Pressure transmitter | OPTIBARLC 1010 Immersion probe | |
Measuring ranges | 0.025…100 bar | 0...1 to 0...100 mH2O |
Reference accuracy | <0.05 to 0.2% of URV | <±0.35% FSO |
Process temperature | –40...+150°C | -40...+80°C |
Process connections / material | Thread of more than 1/4¨, ASME flange, EN, DIN, JIS from DN15 in 316L, C276, Duplex, PVDF | Thread R1¨, Flange DN50, cable: TPE |
Approvals | Ex ia, Ex d, SIL2/3 | ATEX/IECEx Ex ia 1G, drinking water approvals (KTW, ACS) |
Ceramics used:
Sapphire: 99.96 % Al2O3 ceramic, Bending strength = 630 MPa, E-module¬=¬406 GPa
Special features of flowmeters with ceramic liner:
Oxide ceramic is very resistant to acids and lyes. (Nitric acid and nitrohydrochloric acid or even hot concentrated hydrochloric acid cannot damage the oxide ceramic)
Adherence to the pressure equipment directive (DGLR)
Resistant to abrasive media: long service life especially compared to plastic liners
Fully vacuum-resistant
Dimensionally stable: high resistance to temperature shocks of up to 120 K and pressure stresses
Very high burst pressure/overload resistanct
No deposits/gumming on surface, diffusion tight and immune to leakage
Sintered-in CERMET electrodes
Leading metrological institutes use KROHNE ceramic EMFs as their master/ reference meter
Special features of pressure measuring devices with ceramic diaphragm
Suitable for pressure applications of up to 100 bar and 150 °C
Overload-proof up to 200 times the nominal measurement range
100 % hydrogen resistance
100 % diaphragm breakage detection
In the event of diaphragm breakage this is detected by the sensor electronics
Ten times harder than stainless steel
Absolutely vacuum-tight